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Preventive and Predictive Maintenance – YOGYAKARTA

Preventive and Predictive Maintenance

[S130]

WAKTU

29-31 Maret – almost RUNNING / 17-19 April / 1-3 Mei / 26-28 Juni / 3-5 Juli / 1-3 Agustus / 11-13 September / 2-4 Oktober / 27-29 November / 18-20 Desember 2012

TEMPAT

Hotel All Seasons – Yogyakarta

INVESTASI

IDR 5.500.000 per peserta (Non-Residential).

INSTRUKTUR

Ir. Rini Dharmastiti, M.Sc. Ph.D and team
Magister dan Doktor Mechanical Engineering dari Leeds University, Inggris memiliki pengalaman luas sebagai praktisi dan dosen di bidang mechanical engineering selama lebih dari 15 tahun dan juga sebagai professional consultant & trainer serta nara sumber berbagai seminar, workshop, training di perusahaan-perusahan BUMN dan perusahaan swasta nasional baik reguler maupun In-house training. Bidang keahlian dan training yang diampu seperti : Bearing Lubrication System and Analysis, Advance Vibration Analysis, Rotating Equipment, Hydraulic System, Total Productive Maintenance, Preventive and Predictive Maintenance, Modern Maintenance, Vibration Analysis and Tribology, Gas Turbine: Theory and Maintenance, Lubricant and Lubrication, Maintenance Planning & Scheduling, Pumps and Compressors, Pumps Operation & Maintenance, dll.

DESKRIPSI

WHY PREVENTIVE & PREDICTIVE MAINTENANCE
1. Apprising maintenance performance and effectiveness
2. Typical maintenance controls
3. Reactive maintenance
4. Anticipative maintenance
5. Ascertainment of equipment condition
6. The need for preventive maintenance
7. Why preventive maintenance
8. Preventive Predictive maintenance objectives
9. Preventive Predictive maintenance prerequisites
10. Preventive maintenance feasibility analysis
o Policies
o PM program functions
o Cost impact
o Saving potential
DEVELOPING THE preventive PREDICTIVE MAINTENANCE PROGRAM
1. Assignment of organizational responsibilities typical maintenance functional assignments operational concepts
2. Equipment to be included
3. Equipment inventory sheet’ examples
4. Equipment numbering concepts
5. The PM work order
o Developing the inspection sheet
o ECS rating sheet as cross reference
o Sample of equipment components
6. Spare parts and material needs
7. Inspection sheet examples
8. Determining the frequency cycle
o Frequency cycle examples
o Scheduled frequency overview
9. Developing job safety practices ? typical examples
10. Considering manual versus computerization
11. Predictive maintenance can determine maintenance requirement
12. Predictive maintenance and its applied techniques as part of the PM program
o Vibration analysis
o Wear particle analyzing
o Thermography
IMPLEMENTATION OF PREVENTIVE MAINTENANCE PROGRAM
1. Job planning
2. The planning function
3. Planning, Service to do
4. Job planning prerequisite
5. Planners qualifications
6. Duties and responsibilities of planners
7. The hob package
8. Line supervisors qualifications
9. Planning permits Us, to forecast, communicate and measure
10. What job should be planned
11. Time required to perform work labor content
12. Standard defined
13. Consistency of estimating
14. Estimating methods
15. Work backlog
16. Scheduling of maintenance work
o PERT and CPM as scheduling tools
o Loading of the PM work order
o Load leveling
o Weekly scheduling
17. Manpower requirements forecasting
o Forecasting by crew
o Forecasting by department
18. Weekly schedule – Computer and manual example
19. Training of personnel
CONTROLLING THE PREVENTIVE PREDICTIVE MAINTENANCE PROCESS
1. Preventive maintenance administration
o Planned maintenance
o Special tools and equipment
o Service user coordination
2. Equipment availability
o Service user notification ? examples
o Automotive notification – examples
3. Control reporting
o What should be included
o Schedule for supervisor
o Schedule for supervisor service user
o Overdue for maintenance and service user
o Missed PM report for maintenance and service user
o Complete PMs
o Summary report of all PMs completed
o Listing of all PMs set-up in program
o Planning and scheduling index example
4. Assurance of work performed
5. Conformance and auditing
6. Feedback evaluation/corrective action cycle

METODE
Lecturing, workshop, diskusi konsultatif, studi kasus, and presentasi

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