Preventive & Predictive Maintenance – BANDUNG

[S084-91-1102]

WAKTU
February 22-25, 2011

TEMPAT
The Jayakarta Bandung

INVESTASI

IDR 8.250.000,-/ Person

INSTRUKTUR

DR. IR. Tri Yuswijayanto Zaenuri is an expert in Combustion Engine, Propulsion System and Fluidal Mechanic, who has a career in this engineering field for more than 15 years. He graduated from mechanical engineering, Institut Teknologi Bandung in 1987 and continued his study in Technische Universitaet Clausthal, Clausthal-Zellerfeld , Germany until he got the “Doktor Ingenier- (Dr.Ing) title in Tribology and Kinematics (Reibungstechnik und Maschinenkinetik) on 2000. He is the Head of Combustion Engine and Propulsion System Laboratory in Institut Teknologi Bandung. He is active in projects that arranged by the cooperation with educational institutions, government and private company.

DESKRIPSI

Preventive and predictive maintenance is a maintenance system which very reliable to prevent some sudden troubles or breakdown that may happened on factory’s tools/equipments. The sudden troubles are very potential things that caused a big loss in production process. The effects of this problem are some failure to achieve production target, the lack of personnel, unprepared spare parts, etc. Preventive and predictive maintenance application system starts from standard arranging, activity planning, realization supervising, and, as the finish line is, evaluating and analyzing the maintenance’s result.

WHO SHOULD ATTEND?
This special course is designed for manager, supervisor, engineer, planer, foreman, and technician. Also, for those who are in operations, engineering and purchasing division and who would like to acquire an understanding of how the quality of the maintenance function affects their function.

WHAT WILL THE PARTICIPANT GET?
After completing this course, participants will be able to:
– Develop, implement and supervise the preventive and predictive maintenance program
– Economize the time, money and company’s resources by using sophisticated technique and method in order to optimize the affectivity of maintenance.
– Prevent the company’s equipment and tools from damage and make the machine’s living period longer.
– Decrease the down time
– Increase the profit

COURSE OUTLINE

Why Preventive & Predictive Maintenance
Apprising maintenance performance and effectiveness
Typical maintenance controls
Reactive maintenance
Anticipative maintenance
Ascertainment of equipment condition
The need for preventive maintenance
Why preventive maintenance
Preventive Predictive maintenance objectives
Preventive Predictive maintenance prerequisites
Preventive maintenance feasibility analysis
Policies
PM program functions
Cost impact
Saving potential

DEVELOPING THE PREVENTIVE PREDICTIVE MAINTENANCE PROGRAM
Assignment of organizational responsibilities typical maintenance functional assignments operational concepts
Equipment to be included
Equipment inventory sheet – examples
Equipment numbering concepts
The PM work order
Developing the inspection sheet
ECS rating sheet as cross reference
Sample of equipment components
Spare parts and material needs
Inspection sheet examples
Determining the frequency cycle
Frequency cycle examples
Scheduled frequency overview
Developing job safety practices – typical examples
Considering manual versus computerization
Predictive maintenance can determine maintenance requirement
Predictive maintenance and its applied techniques as part of the PM program
Vibration analysis
Wear particle analyzing
Thermography

IMPLEMENTATION OF PREVENTIVE MAINTENANCE PROGRAM
Job planning
The planning function
Planning, Service to do
Job planning prerequisite
Planners qualifications
Duties and responsibilities of planners
The hob package
Line supervisors qualifications
Planning permits Us, to forecast, communicate and measure
What job should be planned
Time required to perform work…labor content
Standard defined
Consistency of estimating
Estimating methods
Work backlog
Scheduling of maintenance work
PERT and CPM as scheduling tools
Loading of the PM work order
Load leveling
Weekly scheduling
Manpower requirements forecasting
Forecasting by crew
Forecasting by department
Weekly schedule – Computer and manual example
Training of personnel

CONTROLLING THE PREVENTIVE PREDICTIVE MAINTENANCE PROCESS
Preventive maintenance administration
Planned maintenance
Special tools and equipment
Service user coordination
Equipment availability
Service user notification – examples
Automotive notification – examples
Control reporting
What should be included
Schedule for supervisor
Schedule for supervisor service user
Overdue for maintenance and service user
Missed PM report for maintenance and service user
Complete PM’s
Summary report of all PM’s completed
Listing of all PM’s set-up in program
Planning and scheduling index example
Assurance of work performed
Conformance and auditing
Feedback evaluation/corrective action cycle

EXAMINING RESULTS
Effectiveness of the preventive maintenance program
Refining the PM program
3Correlating preventive maintenance to breakdown maintenance
Measuring and appraising the PM program
Equipment history
Analyzing equipment failures
Some relevant maintenance control indices

APPLICATION EXERCISE
How to organize, develop and implement a successful preventive maintenance program summary
Adapting the PM concept at your location
Hands-on exercise

INFORMASI PENDAFTARAN
– Silahkan isi form dibawah ini jika anda ingin mendaftar :

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